Линия гранулирования полиэтилена низкой плотности (LDPE)
ТОП китайских производителей линий переработки пластика
HuaZhao Machinery является профессиональным производителем высокотехнологичного оборудования для переработки и гранулирования LDPE в Китае. Опираясь на сильную инженерную команду и постоянные технологические инновации, мы предоставляем эффективные, стабильные и надежные решения для экструзионного гранулирования для широкого спектра задач по переработке пластика.
- CE SGS BV ISO9001
- Отличное предпродажное и послепродажное обслуживание.
Машина для производства гранул ПЭВД
Основные характеристики:
- Очень низкий уровень потребности в рабочей силе.
- Стабильная работа
- Автоматический контроль постоянной температуры.
Линия гранулирования LDPE оснащена передовыми международными технологиями переработки пластика и разработана с учетом реальных потребностей современного производства по переработке отходов. Данная линия переработки и гранулирования HDPE специально предназначена для эффективной и непрерывной переработки промытых жестких PE-флексов и мягких пленочных материалов в высококачественные вторичные пластиковые гранулы.
Он широко подходит для переработки различных видов пластиковых отходов ПНД, включая хлопья из молочных бутылок ПНД, хлопья из бутылок для моющих средств, хлопья из бутылок для шампуней, хлопья из пластиковых барабанов, хлопья из пластиковых ведер, обрезки пленки ПНД, сельскохозяйственные пленки, упаковочные пленки, стрейч-пленки, пакеты для покупок и другие материалы из полиэтилена после потребления или после промышленной переработки.
Благодаря стабильной экструзии, эффективной дегазации, усовершенствованной фильтрации и надежной технологии гранулирования, машина обеспечивает равномерное качество гранул, низкое энергопотребление и стабильную долговременную работу для производителей переработанного пластика.
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Оборудование для Гранулирования Пластика на Продажу
Основные компоненты линии гранулирования LDPE
Ознакомьтесь с основными узлами, которые работают вместе, обеспечивая эффективную, непрерывную и надежную переработку и гранулирование пластмасс.
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1. Шнековый питатель
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2. Экструдер
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3. Двухпозиционный сменщик экранов
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4. Гранулятор с водяным кольцом
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5. Резервуар для охлаждения воды
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6. Сушилка воздуха
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7. Вибрационный грохот
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8. Бункер для материалов
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9. Шкаф управления электрооборудованием
Шнековый питатель предназначен для непрерывной и равномерной транспортировки пластиковых материалов в систему переработки или гранулирования. Он обеспечивает стабильную подачу материала, повышает эффективность автоматизации и общую производительность оборудования.
Непрерывное плавление, смешивание и экструзия пластиковых материалов для обеспечения стабильного процесса гранулирования.
Непрерывный двухстанционный сменщик фильтров обеспечивает бесперебойную фильтрацию при экструзии и гранулировании пластика, улучшая чистоту расплава и общую производительность линии.
Горизонтальная водокольцевая система гранулирования подходит для высокопроизводительных линий гранулирования пластика и обеспечивает стабильный размер гранул и бесперебойную работу.
Устройство объединяет функции вибрационного охлаждения и обезвоживания, обеспечивая более эффективную сушку и охлаждение пластиковых гранул после гранулирования.
Воздушный осушитель удаляет влагу из промытых пластиковых материалов перед гранулированием. Он повышает эффективность сушки и помогает обеспечить стабильное качество гранул в линиях по переработке пластика.
Вибрационный грохот фильтрует гранулы и удаляет крупногабаритные материалы или примеси, обеспечивая равномерное качество гранул.
Бункер для материала временно хранит переработанные материалы и обеспечивает непрерывную подачу во время операций по переработке и гранулированию пластика.
Централизованная система управления электрооборудованием предназначена для стабильной, безопасной и интеллектуальной работы всей производственной линии.
Рабочий процесс линии гранулирования LDPE
Шнековый питатель → Экструдер → Безостановочное гидравлическое устройство смены сетчатых фильтров → (Экструдер второй ступени → Гидравлическое устройство смены сетчатых фильтров → Головка фильеры/Водокольцевая резка) → Водяное охлаждение → Сушилка → Вибрационный грохот → Бункер для хранения
Инженерный чертёж линии гранулирования LDPE
Профессиональный промышленный чертеж в САПР для проектирования компоновки линии по производству гранул полиэтилена высокой плотности (LDPE).
Технические характеристики линии гранулирования LDPE
| Особенность | Спецификация |
|---|---|
| Конструкция винта | Один винт |
| Состояние | Совершенно новый |
| Обработка пластмассы | LDPE |
| Приложение | Гранулирование, гранулирование, изготовление гранул |
| Гарантия | 1 год |
| Ключевые преимущества | Конкурентная цена |
| Применимые отрасли | Производственный завод |
| Видеоинспекция при отгрузке | Предоставил |
| Основные компоненты | Подшипник, двигатель, редуктор, ПЛК |
| Отчет об испытаниях оборудования | Предоставил |
| Материал винта | 38CrMoALA |
| Диаметр винта (мм) | Обычно диаметр 150-300 мм, возможен индивидуальный заказ. |
| Скорость вращения шнека (об/мин) | 150 об/мин |
| Название бренда | ХуаЧжао |
| Напряжение | 380 В 50 Гц, настраиваемый |
| Размеры (ДШВ) | Настраивается в соответствии с требованиями. |
| Мощность (кВт) | 90 |
| Функция | Переработка и гранулирование |
| Входной материал | Бутылки, бочки, листы, регринды из ПЭВД |
| Метод гранулирования | Резка водопроводного кольца |
| Инвертор | АББ |
| Мотор | Siemens Beide |
| Материнский экструдер L/D | 28:01:00 |
| Мощность двигателя | 90 кВт |
| Мини-экструдер L/D | 10:01 |
| Мощность двигателя экструдера Baby | 30 кВт |
| Резервуар для воды | 4000 мм |
| Модель | Диаметр винта (мм) | Соотношение длины и диаметра винта (L/D) | Мощность главного двигателя (кВт) | Смена экрана | Производительность (кг/ч) |
|---|---|---|---|---|---|
| HZ160 | ∅160 | 20-32 | 45-55 | Гидравлический | 200-300 |
| HZ180 | ∅180 | 20-32 | 75-85 | Гидравлический | 500-600 |
| HZ200 | ∅200 | 20-32 | 75-90 | Гидравлический | 700-800 |
| Обычай | До ∅300 | 20-32 | Настраиваемый | Гидравлический | Настраиваемый |
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Профессиональный производитель оборудования для гранулирования пластмасс
Общие вопросы о промышленной машине гранулирования ПЭВД
В: Следует ли использовать одностадийное или двухстадийное гранулирование хлопьев HDPE/LDPE?
А:
Для чистых и хорошо промытых жестких хлопьев HDPE/LDPE обычно достаточно одноступенчатой одношнековой грануляционной линии с кольцевым водяным охлаждением, поскольку материал обладает высокой насыпной плотностью, стабильной подачей и хорошими характеристиками текучести расплава.
Одноступенчатые системы предлагают:
- Снижение энергопотребления
- Более простое управление
- Снижение затрат на техническое обслуживание
- Повышение эффективности производства
Однако при обработке хлопьев с повышенной влажностью, типографской краской, остаточными загрязнениями или нестабильным качеством материала рекомендуется использовать двухступенчатую систему гранулирования.
Улучшения достигаются на втором этапе экструзии:
- Эффективность дегазации
- Гомогенизация расплава
- стабильность фильтрации
- Конечное качество гранул
Поэтому:
- Чистые твердые хлопья → Одностадийное гранулирование
- Загрязненные или сложные условия эксплуатации → Двухступенчатое гранулирование
В: Почему для производства хлопьев из ПЭВП/ПЭНП следует использовать метод кольцевого гранулирования с водной циркуляцией?
А:
Жесткие хлопья из ПЭВП/ПЭНП обычно обладают высокой насыпной плотностью и отличной сыпучестью после измельчения и промывки, что обеспечивает более стабильную и непрерывную подачу материала в процессе экструзии.
По сравнению с гранулированием нитями, система гранулирования с водяным кольцом предлагает ряд преимуществ для жестких хлопьев HDPE/LDPE:
- Более однородный размер гранул
- Более высокая эффективность гранулирования
- Улучшенная автоматизация
- Компактная компоновка производства
- Снижение проблем с обрывом нитей.
- Упрощенная эксплуатация и техническое обслуживание.
Система кольцевой резки с водяным охлаждением позволяет получать гладкие и однородные гранулы стабильного качества, что делает ее идеальной для применения в переработке полиэтилена высокой плотности (HDPE) и полиэтилена низкой плотности (LDPE), например, в литье под давлением и выдувном формовании.
Кроме того, производственная линия может быть оснащена шнековым питателем и дозирующим питателем для обеспечения равномерной и контролируемой подачи материала, что повышает общую стабильность производства и энергоэффективность.
В: Почему для производства хлопьев из ПЭВП/ПЭНП используется одношнековый экструдер?
А:
Хлопья из ПЭВП и ПЭНП обладают стабильными характеристиками плавления и хорошей текучестью после надлежащей промывки и измельчения, что делает их весьма подходящими для одношнековых экструзионных грануляторов.
По сравнению с двухшнековыми экструдерами, одношнековые экструдеры обеспечивают:
- Снижение энергопотребления
- Более высокая эффективность производства
- Более простое управление
- Снижение затрат на техническое обслуживание
- Более подходящая для использования переработанных хлопьев HDPE/LDPE.
- Более стабильное непрерывное производство
Для переработки жесткого полиэтилена высокой плотности (HDPE) и полиэтилена низкой плотности (LDPE) широко используются одношнековые грануляторы, поскольку они позволяют эффективно пластифицировать и гранулировать материал, поддерживая при этом стабильное давление и неизменное качество гранул.
В сочетании с гидравлическим устройством смены сит и системой гранулирования с водяным кольцом вся линия обеспечивает стабильную работу, высокую производительность и превосходный внешний вид гранул.
В: Каков принцип работы машины для производства пластиковых гранул?
А:
Шнековый питатель → Экструдер → Безостановочное гидравлическое устройство смены сетчатых фильтров → (Экструдер второй ступени → Гидравлическое устройство смены сетчатых фильтров → Головка фильеры/Резка пряди) → Водяное охлаждение → Сушилка → Бункер для хранения
В: Какое сырье подходит для машины для гранулирования пластика?
А:
Подходит для полипропилена (PP), полиэтилена (PE), полиэтилентерефталата (PET), АБС-пластика (ABS), полиэтилена высокой плотности (HDPE), полистирола (PS), обрезков пленки, жестких пластмасс и промытых хлопьев.
В: Какова цена гранулятора пластика?
А:
Стоимость покупки линии гранулирования пластика обычно составляет от 10 000 до 50 000 долларов США в зависимости от материала, производительности и конфигурации оборудования.
В: Какая информация нам необходима, прежде чем рекомендовать устройство для переработки пластика?
А:
1. Какие материалы будут переработаны?
Пожалуйста, сообщите нам тип материала, например:
ПП рафия
полиэтиленовая пленка
Бутылки из полиэтилена высокой плотности (HDPE)
ПЭТ-хлопья
АБС
Жесткие пластмассы
Для разных материалов требуются разные процессы переработки и конфигурации оборудования.
2. Материал чистый или грязный?
Уровень загрязнения влияет на:
проектирование системы стирки
Требования к сушке
Конфигурация фильтрации
Конечное качество гранул
Фотографии или видеоматериалы, относящиеся к исходному материалу, будут очень полезны.
3. Какая вам необходима вместимость?
Пожалуйста, укажите ожидаемый результат, например:
100 кг/ч
500 кг/ч
1000 кг/ч или даже больше
Производительность напрямую влияет на размер машины и ее энергопотребление.
4. Какое качество гранул вам требуется?
Пожалуйста, сообщите нам:
Завершение нанесения гранул
Требования к размеру гранул
Требования к влажности
Ожидания от фильтрации
Для повышения качества гранул может потребоваться установка дополнительных систем дегазации или фильтрации.
5. Каков стандарт мощности вашего завода?
Пожалуйста, предоставьте следующую информацию:
Напряжение
Частота
Фаза
Пример:
380 В / 50 Гц / 3 фазы
6. Вам нужна полноценная линия по переработке отходов?
Мы можем предоставить:
Раздавливание
Стирка
Сушка
Гранулирование
Перевозка
системы хранения
Предлагаются комплексные решения «под ключ» для переработки отходов.
7. Страна установки
В разных странах могут быть установлены следующие требования:
Сертификация CE
Специальные стандарты напряжения
Местные требования безопасности
Нужна техническая консультация?
Наша инженерная команда может порекомендовать наиболее подходящее решение по переработке отходов, исходя из используемых материалов и производственных целей.
Для получения индивидуального предложения свяжитесь с компанией HuaZhao Machinery.
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