Líneas de Peletizado de LDPE
Principales Fabricantes de Líneas de Peletizado de Plástico Reciclado en China
HuaZhao Machinery es un fabricante profesional de equipos de reciclaje y peletizado de láminas LDPE de alta gama en China. Respaldados por una sólida experiencia en ingeniería y una continua innovación tecnológica, ofrecemos soluciones eficientes, estables y confiables de extrusión y peletizado para una amplia gama de aplicaciones de reciclaje de plástico.
- CE SGS BV ISO9001
- Excelente servicio de preventa y posventa.
Máquina para Fabricar Pellets de LDPE
Características principales:
- Muy baja demanda de mano de obra
- Funcionamiento estable
- Control automático de temperatura constante.
La granuladora de plástico LDPE adopta tecnología de reciclaje avanzada internacionalmente y está especialmente diseñada de acuerdo con los requisitos reales de producción de reciclaje. Esta línea de peletización de reciclaje de plástico HDPE está especialmente diseñada para convertir escamas rígidas de PE lavadas y materiales de película blanda en gránulos de plástico reciclado de alta calidad de forma eficiente y continua.
Es muy adecuada para reciclar varios tipos de residuos plásticos de HDPE, incluidos copos de botellas de leche de HDPE, copos de botellas de detergente, copos de botellas de champú, copos de bidones de plástico, copos de cubos de plástico, restos de películas de HDPE, películas agrícolas, películas de embalaje, películas estirables, bolsas de la compra y otros materiales de PE postconsumo o postindustriales.
Gracias a su rendimiento de extrusión estable, desgasificación eficiente, filtración avanzada y tecnología de peletización fiable, la máquina garantiza una calidad uniforme de los pellets, un bajo consumo de energía y un funcionamiento estable a largo plazo para los fabricantes de reciclaje de plástico.
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Equipos de Peletizado de Plástico en Venta
Componentes Principales de la Granuladora de Plástico LDPE
Explore las unidades esenciales que trabajan juntas para ofrecer un rendimiento eficiente, continuo y fiable en el reciclado y granulado de plásticos.
-
1. Alimentador de Tornillo
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2. Extrusora
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3. Cambiador de Pantalla de Doble Estación
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4. Peletizadora por Anillo de Agua
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5. Tanque de Enfriamiento por Agua
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6. Secador de Aire
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7. Tamiz Vibratorio
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8. Tolva de Material
-
9. Armario Eléctrico
El alimentador de tornillo está diseñado para transportar materiales plásticos de manera continua y uniforme hacia el sistema de reciclaje o peletizado. Mejora la estabilidad de alimentación, la eficiencia de automatización y el rendimiento general de producción.
Realiza la fusión, mezcla y extrusión continuas de materiales plásticos para lograr un rendimiento de peletizado estable.
El cambiador continuo de tamices de doble estación permite la filtración ininterrumpida durante la extrusión y granulación de plásticos, lo que mejora la limpieza de la masa fundida y la eficacia de la producción.
El sistema horizontal de granulación en anillo de agua es adecuado para líneas de producción de granulación de plástico de alta capacidad, proporcionando un tamaño de partícula estable y un funcionamiento suave.
Este dispositivo combina funciones de enfriamiento por vibración y deshidratación, lo que mejora la eficiencia de secado y enfriamiento de los pellets después del peletizado.
La unidad de secado por aire elimina la humedad de los materiales plásticos lavados antes de granularlos. Mejora la eficiencia del secado y ayuda a garantizar una calidad estable de los pellets en las líneas de reciclaje de plástico.
La criba vibratoria filtra los gránulos y elimina los materiales de gran tamaño o las impurezas para garantizar una calidad uniforme de los gránulos.
La tolva de material almacena temporalmente los materiales reciclados y garantiza una alimentación continua durante las operaciones de reciclado y granulado de plástico.
Sistema de control eléctrico centralizado diseñado para un funcionamiento estable, seguro e inteligente de toda la línea de producción.
Proceso de Trabajo de la Línea de Peletizado de LDPE
Alimentador de tornillo sinfín → Extrusora → Cambiador hidráulico de filtros de malla sin paradas → (Extrusora de segunda etapa → Cambiador hidráulico de filtros de malla → Cabezal de troquelado/Corte por anillo de agua ) → Refrigeración por agua → Secadora → Criba vibratoria → Tolva de almacenamiento.
Plano de Ingeniería de la Línea de Peletizado de LDPE
Dibujo profesional de ingeniería CAD industrial para el diseño de la línea de producción de granulado de plástico LDPE.
Especificaciones de la Máquina Granuladora de Plástico LDPE
| Característica | Especificación |
|---|---|
| Diseño de tornillo | Tornillo único |
| Condición | Para estrenar |
| Plástico procesado | LDPE |
| Solicitud | Peletización, granulación, fabricación de pellets |
| Garantía | 1 año |
| Puntos clave de venta | Precio competitivo |
| Industrias aplicables | Planta de fabricación |
| Inspección de salida por vídeo | Proporcionó |
| Componentes principales | Rodamiento, motor, engranaje, PLC |
| Informe de prueba de maquinaria | Proporcionó |
| Material del tornillo | 38CrMoALA |
| Diámetro del tornillo (mm) | Generalmente de Ø150-300 mm, personalizable. |
| Velocidad del tornillo (rpm) | 150 rpm |
| Nombre de la marca | HuaZhao |
| Voltaje | 380V 50HZ, personalizable |
| Dimensiones (largo x ancho x alto) | Personalizable según los requisitos |
| Potencia (kW) | 90 |
| Función | Reciclaje y peletización |
| Material de entrada | Botellas, bidones, láminas y recortes de PEBD |
| Método de peletización | Corte de anillos de agua |
| Inversor | TEJIDO |
| Motor | Siemens Ambos |
| Extrusora madre L/D | 28:01:00 |
| Potencia del motor | 90 kW |
| Extrusora para bebés L/D | 10:01 |
| Potencia del motor de la extrusora Baby | 30 kW |
| Tanque de agua | 4000 mm |
| Modelo | Diámetro del tornillo (mm) | Relación de aspecto del tornillo (L/D) | Potencia del motor principal (kW) | Cambiador de pantalla | Producción (kg/h) |
|---|---|---|---|---|---|
| HZ160 | ∅160 | 20-32 | 45-55 | Hidráulico | 200-300 |
| HZ180 | ∅180 | 20-32 | 75-85 | Hidráulico | 500-600 |
| HZ200 | ∅200 | 20-32 | 75-90 | Hidráulico | 700-800 |
| Costumbre | Hasta ∅300 | 20-32 | Personalizable | Hidráulico | Personalizable |
Bienvenido a la Fábrica de Maquinaria HuaZhao
Fabricante profesional de equipos de granulación de plástico
Preguntas comunes sobre la granuladora industrial de LDPE
P: ¿Los flakes de HDPE/LDPE deben peletizarse en una o dos etapas?
A:
Para escamas rígidas de HDPE/LDPE limpias y bien lavadas, una línea de peletización de una sola etapa y un solo tornillo con peletización por anillo de agua suele ser suficiente, ya que el material tiene una alta densidad aparente, un rendimiento de alimentación estable y buenas características de flujo de fusión.
Los sistemas de una sola etapa ofrecen:
- Menor consumo de energía
- Operación más sencilla
- Menor costo de mantenimiento
- Mayor eficiencia de producción
Sin embargo, al procesar escamas con mayor humedad, tinta de impresión, contaminación residual o calidad de material inestable, se recomienda un sistema de peletización de doble etapa.
La segunda etapa de extrusión mejora:
- Rendimiento de desgasificación
- Homogeneización de la fusión
- Estabilidad de la filtración
- Calidad final de los pellets
Por lo tanto:
- Escamas rígidas y limpias → Peletización en una sola etapa
- Aplicaciones contaminadas o exigentes → Peletización en dos etapas
P: ¿Por qué elegir el peletizado por anillo de agua para flakes de HDPE/LDPE?
A:
Las escamas rígidas de HDPE/LDPE suelen tener una alta densidad aparente y una excelente fluidez después de triturarlas y lavarlas, lo que hace que la alimentación sea más estable y continua durante la extrusión.
En comparación con la peletización de filamentos, el sistema de peletización por anillo de agua ofrece varias ventajas para las escamas rígidas de HDPE/LDPE:
- Tamaño de pellet más uniforme
- Mayor eficiencia de peletización
- Mejor automatización
- Diseño de producción compacto
- Problemas de rotura de hebras reducidos
- Operación y mantenimiento más sencillos
El sistema de corte por anillo de agua permite obtener gránulos lisos y uniformes con una calidad estable, lo que lo hace ideal para aplicaciones de HDPE/LDPE reciclado, como el moldeo por inyección y el moldeo por soplado.
Además, la línea de producción puede equiparse con un alimentador de tornillo y un dosificador para garantizar una alimentación de material uniforme y controlable, mejorando así la estabilidad general de la producción y la eficiencia energética.
P: ¿Por qué utilizar una extrusora de un solo husillo para escamas de HDPE/LDPE?
A:
Las escamas de HDPE y LDPE tienen características de fusión estables y un buen rendimiento de flujo después de un lavado y trituración adecuados, lo que las hace muy apropiadas para sistemas de peletización por extrusión de un solo tornillo.
En comparación con las extrusoras de doble husillo, las extrusoras de un solo husillo ofrecen:
- Menor consumo de energía
- Mayor eficiencia de producción
- Operación más sencilla
- Menor costo de mantenimiento
- Mayor idoneidad para escamas de HDPE/LDPE reciclado.
- Producción continua más estable
Para el reciclaje de HDPE/LDPE rígido, se utilizan ampliamente las líneas de peletización de un solo tornillo porque pueden plastificar y peletizar el material de manera eficiente, manteniendo una presión estable y una calidad de pellets constante.
Combinada con un cambiador de filtros hidráulico y un sistema de peletización por anillo de agua, toda la línea puede lograr un funcionamiento estable, una alta productividad y una excelente apariencia de los pellets.
P: ¿Cuál es el proceso de funcionamiento de una máquina para fabricar pellets de plástico?
A:
Alimentador de tornillo sinfín → Extrusora → Cambiador hidráulico de filtros de malla sin paradas → (Extrusora de segunda etapa → Cambiador hidráulico de filtros de malla → Cabezal de troquelado/Corte de filamentos) → Refrigeración por agua → Secador → Tolva de almacenamiento.
P: ¿Cuáles son las materias primas adecuadas para una máquina peletizadora de plástico?
A:
Adecuado para PP, PE, PET, ABS, HDPE, PS, restos de film, plásticos rígidos y escamas lavadas.
P: ¿Cuál es el precio de la peletizadora de plástico?
A:
El precio de una peletizadora de plástico oscila entre los 10.000 y los 50.000 dólares estadounidenses, dependiendo del material, la capacidad y la configuración.
P: ¿Qué información necesitamos antes de recomendar una máquina de reciclaje de plástico?
A:
1. ¿Qué material se reciclará?
Por favor, indíquenos el tipo de material, como por ejemplo:
rafia PP
película de PE
Botellas de HDPE
escamas de PET
ABS
Plásticos rígidos
Los distintos materiales requieren diferentes procesos de reciclaje y configuraciones de maquinaria.
2. ¿El material está limpio o sucio?
El nivel de contaminación afecta a:
Diseño del sistema de lavado
Requisitos de secado
Configuración de filtración
Calidad final de los pellets
Las fotos o vídeos de la materia prima son de gran ayuda.
3. ¿Qué capacidad necesita?
Por favor, indique el resultado esperado, por ejemplo:
100 kg/h
500 kg/h
1000 kg/h o incluso más
La capacidad afecta directamente al tamaño de la máquina y al consumo de energía.
4. ¿Qué calidad de pellets necesita?
Por favor, díganos:
Aplicación final de los pellets
Requisitos de tamaño de los pellets
Requisitos de humedad
Expectativas de filtración
Una mayor calidad de los pellets puede requerir sistemas adicionales de desgasificación o filtración.
5. ¿Cuál es el estándar de potencia de su fábrica?
Por favor, proporcione:
Voltaje
Frecuencia
Fase
Ejemplo:
380 V / 50 Hz / Trifásico
6. ¿Necesita una línea completa de reciclaje?
Podemos ofrecerle:
Aplastante
Lavado
El secado
Peletización
Transportar
Sistemas de almacenamiento
Disponemos de soluciones integrales de reciclaje llave en mano.
7. País de instalación
Los distintos países pueden requerir:
Certificación CE
Normas de voltaje especiales
Requisitos de seguridad locales
¿Necesitas asesoramiento técnico?
Nuestro equipo de ingeniería puede recomendarle la solución de reciclaje más adecuada en función de sus materiales y objetivos de producción.
Póngase en contacto con HuaZhao Machinery para obtener un presupuesto personalizado.
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