Línea de Peletizado de Film Plástico de PE
Principales Fabricantes de Líneas de Peletizado de Film PE en China
HuaZhao Plastic Machinery es un fabricante profesional de equipos de reciclaje y peletizado por compactador triturador para film plástico PE/PP de alta gama en China. Con una sólida experiencia técnica y continua innovación, ofrecemos soluciones eficientes, estables y confiables de extrusión y reciclaje para diversas aplicaciones de reciclaje de films plásticos.
- CE SGS BV ISO9001
- Excelente servicio de preventa y posventa.
Máquina de reciclaje de film plástico PE
Características principales:
- Muy baja demanda de mano de obra
- Funcionamiento estable
- Alta uniformidad de los pellets
- Control automático de temperatura constante.
La característica principal de esta Peletizadora de Film Plástico PE es que el material de desecho de film se tritura y se frota para generar calor dentro del cilindro de trituración, formando automáticamente pellets calientes compactos. Este proceso mejora significativamente la densidad aparente y la eficiencia de plastificación del material, permitiendo la conversión eficiente de rollos completos o grandes piezas de film en pellets de alta calidad directamente. Es una solución ideal para resolver los desafíos de alimentación y plastificación de materiales de film seco.
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Venta de recicladoras de plástico
Componentes Principales de la Línea de Peletizado de Film Plástico de PE
Explore las unidades esenciales que trabajan juntas para ofrecer un rendimiento eficiente, continuo y fiable en el reciclado y granulado de plásticos.
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1. Transportador Alimentador
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2. Compactador Triturador
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3. Extrusora
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4. Cambiador de Pantalla de Doble Estación
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5. Peletizadora por Anillo de Agua
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5. Tanque de Enfriamiento por Agua
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6. Secador de Aire
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8. Tamiz Vibratorio
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8. Tolva de Material
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9. Armario Eléctrico
La cinta transportadora con separador de metales está diseñada para que las líneas de reciclado de plástico transporten materiales al tiempo que eliminan automáticamente las impurezas metálicas. Ayuda a proteger los equipos posteriores y mejora la eficiencia del reciclaje y la calidad del granulado.
La compactadora trituradora de alta eficiencia está diseñada para preprocesar materiales plásticos blandos y ligeros triturándolos y densificándolos térmicamente en aglomerados compactos en caliente, mejorando la estabilidad de la extrusión y el rendimiento de la granulación.
Funde, mezcla y extrude materiales plásticos de forma continua para obtener un rendimiento de granulado estable.
El cambiador continuo de tamices de doble estación permite la filtración ininterrumpida durante la extrusión y granulación de plásticos, lo que mejora la limpieza de la masa fundida y la eficacia de la producción.
El sistema horizontal de granulación en anillo de agua es adecuado para líneas de granulación de plástico de gran capacidad y proporciona un tamaño de granulado estable y un funcionamiento sin problemas.
Esta unidad combina las funciones de enfriamiento por vibración y deshidratación para mejorar el secado de los pellets y la eficacia del enfriamiento tras la granulación.
La unidad de secado por aire elimina la humedad de los materiales plásticos lavados antes de granularlos. Mejora la eficiencia del secado y ayuda a garantizar una calidad estable de los pellets en las líneas de reciclaje de plástico.
La criba vibratoria filtra los gránulos y elimina los materiales de gran tamaño o las impurezas para garantizar una calidad uniforme de los gránulos.
La tolva de material almacena temporalmente los materiales reciclados y garantiza una alimentación continua durante las operaciones de reciclado y granulado de plástico.
Sistema de control eléctrico centralizado diseñado para un funcionamiento estable, seguro e inteligente de toda la línea de producción.
roceso de Funcionamiento de la Línea de Peletizado de Film Plástico de PE
Transportador Alimentador → Compactador Triturador → Extrusora de Un Solo Husillo → Cambiador Hidráulico de Pantalla → Peletizadora → Tanque de Refrigeración → Secador → Tamiz Vibratorio → Tolva de Almacenamiento
Plano de Ingeniería de la Línea de Peletizado de Film Plástico de PE
Máquina profesional para reciclaje y peletización de film plástico de PE, bolsas plásticas y residuos de polietileno.
Especificaciones Técnicas de la Máquina Granuladora de Film Plástico de PE
| Característica | Especificación |
|---|---|
| Diseño de tornillo | Tornillo único |
| Condición | Para estrenar |
| Plástico procesado | ABS/PP/PS |
| Solicitud | Peletización, granulación, fabricación de pellets |
| Garantía | 1 año |
| Puntos clave de venta | Precio competitivo |
| Industrias aplicables | Planta de fabricación |
| Inspección de salida por vídeo | Proporcionó |
| Componentes principales | Rodamiento, motor, engranaje, PLC |
| Informe de prueba de maquinaria | Proporcionó |
| Material del tornillo | 38CrMoALA |
| Diámetro del tornillo (mm) | Generalmente de Ø150-300 mm, personalizable. |
| Velocidad del tornillo (rpm) | 150 rpm |
| Nombre de la marca | HuaZhao |
| Voltaje | 380V 50HZ, personalizable |
| Dimensiones (largo x ancho x alto) | Personalizable según los requisitos |
| Potencia (kW) | 90 |
| Función | Reciclaje y peletización |
| Material de entrada | Escamas y láminas de ABS/PP/PS |
| Método de peletización | Corte de la franja de agua |
| Inversor | TEJIDO |
| Motor | Siemens Ambos |
| Extrusora madre L/D | 28:01:00 |
| Potencia del motor | 90 kW |
| Extrusora para bebés L/D | 10:01 |
| Potencia del motor de la extrusora Baby | 30 kW |
| Tanque de agua | 4000 mm |
| Modelo | Diámetro del tornillo (mm) | Relación de aspecto del tornillo (L/D) | Potencia del motor principal (kW) | Cambiador de pantalla | Producción (kg/h) |
|---|---|---|---|---|---|
| HZ160 | ∅160 | 20-32 | 45-55 | Hidráulico | 200-300 |
| HZ180 | ∅180 | 20-32 | 75-85 | Hidráulico | 500-600 |
| HZ200 | ∅200 | 20-32 | 75-90 | Hidráulico | 700-800 |
| Costumbre | Hasta ∅300 | 20-32 | Personalizable | Hidráulico | Personalizable |
Bienvenido a la Fábrica de Maquinaria HuaZhao
Fabricante profesional de equipos de granulación de plástico
Preguntas comunes sobre la granuladora industrial de película de PE
P: ¿La película de PE debe granularse en una o en dos etapas?
A:
En el caso del film de PE seco, el material triturado es esponjoso, de baja densidad aparente y gran volumen, lo que puede provocar fácilmente la formación de puentes en la entrada de alimentación. Se recomienda una granuladora de dos etapas, combinada con un sistema de granulación por filamentos de agua, para producir gránulos de plástico muy uniformes. Para materiales de film de PE húmedo, una línea de granulado de tres etapas puede ser una mejor opción de partida.
Los sistemas de una sola etapa ofrecen:
- Menor consumo de energía
- Operación más sencilla
- Menores costes de mantenimiento
- Mayor eficiencia de producción
Sin embargo, cuando se procesan copos o materiales en película con mayor contenido de humedad, tinta de impresión, contaminación residual o calidad inestable del material, se recomienda un sistema de granulado de doble etapa.
La segunda etapa de extrusión mejora:
- Rendimiento de desgasificación
- Homogeneización de la fusión
- Estabilidad de la filtración
- Calidad final de los pellets
P: ¿Por qué elegir la granulación en anillo de agua para el film PE seco?
A:
El material triturado de film PE es esponjoso, tiene baja densidad y gran volumen, por lo que es muy fácil que se forme un “puente” en la entrada de alimentación.
P: ¿Por qué utilizar una compactadora trituradora para escamas de PP?
A:
El material triturado de film PE es esponjoso, tiene baja densidad y gran volumen, por lo que es muy fácil que se forme un “puente” en la entrada de alimentación.
P: ¿Cuál es el proceso de funcionamiento de una máquina para fabricar pellets de plástico?
A:
Transportador Alimentador → Compactador Triturador → Extrusora de Un Solo Husillo → Cambiador Hidráulico de Pantalla → Peletizadora → Tanque de Refrigeración → Secador → Tamiz Vibratorio → Tolva de Almacenamiento
P: ¿Cuál es la materia prima adecuada para la máquina granuladora de plástico HuaZhao?
A:
Adecuado para PP, PE, PET, ABS, HDPE, PS, restos de film, plásticos rígidos y escamas lavadas.
P: ¿Cuál es el precio de granulador de plástico de HuaZhao
A:
El precio de una peletizadora de plástico oscila entre los 10.000 y los 50.000 dólares estadounidenses, dependiendo del material, la capacidad y la configuración.
P: ¿Qué información necesitamos antes de recomendar una máquina de reciclaje de plástico?
A:
1. ¿Qué material se reciclará?
Por favor, indíquenos el tipo de material, como por ejemplo:
rafia PP
película de PE
Botellas de HDPE
escamas de PET
ABS
Plásticos rígidos
Los distintos materiales requieren diferentes procesos de reciclaje y configuraciones de maquinaria.
2. ¿El material está limpio o sucio?
El nivel de contaminación afecta a:
Diseño del sistema de lavado
Requisitos de secado
Configuración de filtración
Calidad final de los pellets
Las fotos o vídeos de la materia prima son de gran ayuda.
3. ¿Qué capacidad necesita?
Por favor, indique el resultado esperado, por ejemplo:
100 kg/h
500 kg/h
1000 kg/h o incluso más
La capacidad afecta directamente al tamaño de la máquina y al consumo de energía.
4. ¿Qué calidad de pellets necesita?
Por favor, díganos:
Aplicación final de los pellets
Requisitos de tamaño de los pellets
Requisitos de humedad
Expectativas de filtración
Una mayor calidad de los pellets puede requerir sistemas adicionales de desgasificación o filtración.
5. ¿Cuál es el estándar de potencia de su fábrica?
Por favor, proporcione:
Voltaje
Frecuencia
Fase
Ejemplo:
380 V / 50 Hz / Trifásico
6. ¿Necesita una línea completa de reciclaje?
Podemos ofrecerle:
Aplastante
Lavado
El secado
Peletización
Transportar
Sistemas de almacenamiento
Disponemos de soluciones integrales de reciclaje llave en mano.
7. País de instalación
Los distintos países pueden requerir:
Certificación CE
Normas de voltaje especiales
Requisitos de seguridad locales
¿Necesitas asesoramiento técnico?
Nuestro equipo de ingeniería puede recomendarle la solución de reciclaje más adecuada en función de sus materiales y objetivos de producción.
Póngase en contacto con HuaZhao Machinery para obtener un presupuesto personalizado.
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