Linha de Peletização de Filme Plástico PE
Principais Fabricantes de Máquinas Peletizadoras de Filme PE na China
A HuaZhao Machinery é uma fabricante profissional de equipamentos de reciclagem de filmes PE/PP e máquinas peletizadoras com compactador triturador de alta qualidade na China. Com sólida experiência técnica e inovação contínua, fornecemos soluções de extrusão e reciclagem eficientes, estáveis e confiáveis para diversas aplicações de reciclagem de filmes plásticos.
- CE SGS BV ISO9001
- Excelente serviço de pré e pós-venda.
Máquina de reciclagem de filme plástico PE
Principais características:
- Solicitação de mão de obra muito baixa
- funcionamento estável
- Alta uniformidade dos grânulos
- Controle automático de temperatura constante.
A principal característica desta Peletizadora de Filme Plástico PE é que o material residual de filme é triturado e friccionado para gerar calor dentro do cilindro de trituração, formando automaticamente pellets quentes compactos. Este processo aumenta significativamente a densidade aparente e a eficiência de plastificação do material, permitindo a conversão eficiente de rolos inteiros ou grandes pedaços de filme em pellets de alta qualidade diretamente. É uma solução ideal para resolver os desafios de alimentação e plastificação de materiais de filme seco.
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Máquinas de reciclagem de plástico para venda
Principais Componentes da Máquina Peletizadora de Filme PE
Explore as unidades essenciais que trabalham juntas para oferecer um desempenho eficiente, contínuo e confiável de reciclagem e peletização de plástico.
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1. Correia Transportadora
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2. Compactador Triturador
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3. Extrusora
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4. Trocador de Tela de Dupla Estação
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5. Peletizador por Anel de Água
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6. Tanque de Resfriamento por Água
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7. Secador de Ar
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8. Peneira Vibratória
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9. Depósito de Material
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10. Painel de Controle Elétrico
O transportador de correia com separador de metais foi projetado para linhas de reciclagem de plástico para transportar materiais e, ao mesmo tempo, remover automaticamente as impurezas metálicas. Ele ajuda a proteger os equipamentos a jusante e melhora a eficiência da reciclagem e a qualidade dos pellets.
O compactador de trituração de alta eficiência foi projetado para pré-processar materiais plásticos leves e macios, triturando-os e densificando-os termicamente em aglomerados quentes compactos, melhorando a estabilidade da extrusão e o desempenho da peletização.
Derrete, mistura e extrusa materiais plásticos continuamente para obter um desempenho estável de peletização.
O trocador de tela contínuo de estação dupla permite a filtragem ininterrupta durante a extrusão e a peletização de plástico, melhorando a limpeza da massa plástica e a eficiência da produção.
O sistema de peletização de anel de água horizontal é adequado para linhas de peletização de plástico de alta capacidade e oferece tamanho estável de pelotas e operação suave.
Essa unidade combina as funções de resfriamento por vibração e desaguamento para melhorar a eficiência de secagem e resfriamento dos pellets após a peletização.
A unidade de secagem a ar remove a umidade dos materiais plásticos lavados antes da peletização. Ela melhora a eficiência da secagem e ajuda a garantir a qualidade estável dos pellets nas linhas de reciclagem de plástico.
A peneira vibratória filtra os pellets e remove materiais superdimensionados ou impurezas para garantir a qualidade uniforme dos pellets.
O funil de material armazena temporariamente os materiais reciclados e garante a alimentação contínua durante as operações de reciclagem e peletização de plástico.
Sistema de controle elétrico centralizado projetado para operação estável, segura e inteligente de toda a linha de produção.
Processo de trabalho da linha de peletização de filme PE para reciclagem
Alimentador por Correia → Compactador Triturador → Extrusora de Rosca Simples → Trocador Hidráulico de Tela → Peletizador por Anel de Água → Tanque de Resfriamento → Secador → Peneira Vibratória → Silo de Armazenamento
Desenho Técnico da Máquina Peletizadora de Filme Plástico PP
Desenho técnico profissional em CAD industrial para projeto de layout da linha de peletização de filme plástico PE
Especificações da Máquina Peletizadora de Filme Plástico PE
| Recurso | Especificação |
|---|---|
| Design de parafuso | Parafuso único |
| Doença | Novo em folha |
| Plástico processado | ABS/PP/PS |
| Aplicativo | Peletização, Granulação, Fabricação de Pelotas |
| Garantia | 1 ano |
| Principais argumentos de venda | Preço competitivo |
| Indústrias aplicáveis | Fábrica de Produção |
| Vídeo de Inspeção de Saída | Oferecido |
| Componentes principais | Rolamento, Motor, Engrenagem, CLP |
| Relatório de Teste de Máquinas | Oferecido |
| Material do parafuso | 38CrMoALA |
| Diâmetro do parafuso (mm) | Geralmente Ø150-300 mm, personalizável |
| Velocidade do parafuso (rpm) | 150 rpm |
| Nome da marca | HuaZhao |
| Tensão | 380V 50HZ, personalizável |
| Dimensões (C x L x A) | Personalizável de acordo com as necessidades. |
| Potência (kW) | 90 |
| Função | Reciclagem e Granulação |
| Matéria-prima de entrada | Flocos e folhas de ABS/PP/PS |
| Método de granulação | Corte de Fio de Água |
| Inversor | ABB |
| Motor | Siemens Beide |
| Extrusora Mãe L/D | 28:01:00 |
| Potência do motor | 90 kW |
| Extrusora Baby L/D | 10:01 |
| Potência do motor do extrusor para bebês | 30 kW |
| Reservatório de água | 4000 mm |
| Modelo | Diâmetro do parafuso (mm) | Proporção de aspecto da rosca (L/D) | Potência do motor principal (kW) | Trocador de tela | Produção (kg/h) |
|---|---|---|---|---|---|
| HZ160 | ∅160 | 20-32 | 45-55 | Hidráulico | 200-300 |
| HZ180 | ∅180 | 20-32 | 75-85 | Hidráulico | 500-600 |
| HZ200 | ∅200 | 20-32 | 75-90 | Hidráulico | 700-800 |
| Personalizado | Até ∅300 | 20-32 | Personalizável | Hidráulico | Personalizável |
Bem-vindo à HuaZhao Machinery Factory
Fabricante profissional de equipamento de pelotização de plástico
Perguntas comuns sobre a máquina de pelotização de filme PE industrial
P: O filme de PE deve ser peletizado em um ou dois estágios?
R:
No caso do filme de PE seco, o material do filme triturado é fofo, com baixa densidade aparente e grande volume, o que pode facilmente causar pontes na entrada de alimentação. Recomenda-se uma máquina de pelotização de dois estágios, combinada com um sistema de pelotização de fio de água para produzir pellets de plástico altamente uniformes. Para materiais de filme de PE úmido, uma linha de pelotização de três estágios pode ser uma opção inicial melhor.
Os sistemas de estágio único oferecem:
- Menor consumo de energia
- Operação mais simples
- Custos de manutenção mais baixos
- Maior eficiência de produção
No entanto, ao processar flocos ou materiais de filme com maior teor de umidade, tinta de impressão, contaminação residual ou qualidade instável do material, recomenda-se um sistema de peletização de estágio duplo.
A segunda etapa de extrusão melhora:
- Desempenho de desgaseificação
- Homogeneização por fusão
- Estabilidade da filtração
- Qualidade final dos grânulos
P: Por que escolher a pelotização por anel de água para filme de PE seco?
R:
O material triturado do filme PE é fofo, possui baixa densidade e grande volume, sendo muito fácil formar uma “ponte” na entrada de alimentação.
P: Por que usar um compactador de trituração para flocos de PP?
R:
O material triturado do filme PE é fofo, possui baixa densidade e grande volume, sendo muito fácil formar uma “ponte” na entrada de alimentação.
P: Qual é o processo de funcionamento de uma máquina de fabricação de grânulos de plástico?
R:
Alimentador por Correia → Compactador Triturador → Extrusora de Rosca Simples → Trocador Hidráulico de Tela → Peletizador por Anel de Água → Tanque de Resfriamento → Secador → Peneira Vibratória → Silo de Armazenamento
P: Quais são as matérias-primas adequadas para a máquina de pelotização de plástico da HuaZhao?
R:
Adequado para PP, PE, PET, ABS, PEAD, PS, aparas de filmes plásticos, plásticos rígidos e flocos lavados.
P: Qual é o preço da peletizadora de plástico da HuaZhao?
R:
O preço de uma máquina de granulação de plástico varia entre US$ 10.000 e US$ 50.000, dependendo do material, da capacidade e da configuração.
P: Que informações precisamos antes de recomendar uma máquina de reciclagem de plástico?
R:
1. Que material será reciclado?
Por favor, informe o tipo de material, como por exemplo:
ráfia PP
Filme PE
Garrafas de PEAD
flocos de PET
ABS
Plásticos rígidos
Materiais diferentes exigem processos de reciclagem e configurações de máquinas diferentes.
2. O material está limpo ou sujo?
O nível de contaminação afeta:
Projeto de sistema de lavagem
Requisitos de secagem
Configuração de filtragem
Qualidade final dos grânulos
Fotos ou vídeos da matéria-prima são muito úteis.
3. De que capacidade você precisa?
Por favor, forneça o resultado esperado, por exemplo:
100 kg/h
500 kg/h
1000 kg/h ou até mais
A capacidade afeta diretamente o tamanho da máquina e o consumo de energia.
4. Qual a qualidade de pellets que você precisa?
Por favor, diga-nos:
Aplicação final dos grânulos
Requisitos de tamanho do pellet
Requisitos de umidade
Expectativas de filtração
Uma maior qualidade dos pellets pode exigir sistemas adicionais de desgaseificação ou filtragem.
5. Qual é o padrão de potência de fábrica do seu veículo?
Por favor, forneça:
Tensão
Freqüência
Fase
Exemplo:
380V / 50Hz / Trifásico
6. Você precisa de uma linha de reciclagem completa?
Podemos fornecer:
Esmagamento
Lavagem
Secagem
Peletização
Transmitindo
Sistemas de armazenamento
Soluções completas de reciclagem "chave na mão" estão disponíveis.
7. País de instalação
Diferentes países podem exigir:
Certificação CE
Padrões de tensão especiais
Requisitos de segurança locais
Precisa de aconselhamento técnico?
Nossa equipe de engenharia pode recomendar a solução de reciclagem mais adequada com base em seus materiais e objetivos de produção.
Entre em contato com a HuaZhao Machinery para obter um orçamento personalizado.
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