사례 연구 | 필름 블로잉 공장이 효율적인 폐쇄형 순환 재활용을 위해 첨단 PE 과립화 라인 2기를 주문했다

사례 연구 | 필름 블로잉 공장이 효율적인 폐쇄형 순환 재활용을 위해 첨단 PE 과립화 라인 2기를 주문했다

플라스틱 재활용을 위한 일회용 LDPE 봉투
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현재의 플라스틱 재활용 및 순환 경제 환경에서, 점점 더 많은 필름 블로잉 공장들이 생산 폐기물, 가장자리 절단물 및 재활용 원자재의 효율적인 재사용을 매우 중요하게 여기고 있습니다. 최근 한국의 한 주요 필름 블로잉 공장은 1단식 필름 워터링 절단 과립화 기계와 고사양 워터링 절단 과립화 기계 등 첨단 PE 과립화 라인 시스템 2대를 주문하며 상당한 투자를 단행했습니다. 이 두 시스템은 다양한 재활용 및 과립화 요구 사항을 포괄적으로 충족하도록 설계되었습니다.

Unit 1: Single-Stage Water-Ring PE LDPE Film Granulating Machine

Tailored specifically for film edge trimming recycling scenarios, this model combines low operational costs with high returns.

  • Single-Stage Structure for Energy and Cost Savings: Compared to double-stage or three-stage models, the single-stage design consumes significantly less power, ensuring substantial electricity savings during long-term operation.

  • Crushing Barrel Mode for Efficient Dry Film Processing: Perfectly suited for whole rolls of raw material bags, uncrushed express bags, and edge film rolls. Materials are fed evenly via a conveyor belt into an integrated heavy-duty crushing barrel. High-speed rotating blades inside the sealed barrel instantly shred large pieces of film into uniform flakes through friction and shearing. Simultaneously, frictional heat naturally generates pre-heated thermal agglomerates, which are directly compacted and fed into the extruder screw inlet, achieving a continuous “feeding-crushing-extrusion granulation” production flow.

  • Water-Ring Pelletizing, Compact and Efficient: Utilizes a water-ring hot-cutting process, resulting in zero dust pollution, smooth pelletizing, and uniform, rounded particles that are easy to reuse for film blowing. The machine has a small footprint, and its screw combination is specially optimized for film materials to prevent shaft wrapping, making routine cleaning fast and effortless.

  • Applicable Production Lines: Particularly ideal for film blowing plants, bag-making factories, and film recycling stations that generate large amounts of lightweight, fluffy film waste, enabling rapid recycling and closed-loop reuse.

Unit 2: High-Configuration Water-Ring Granulating Machine For HDPE Flakes

  • Equipment Model: HJSJ-150-150-PG

  • Processing Materials: Various HDPE materials (including low-melt-index PE blue drum materials and high-impurity recycled materials)

  • 생산 능력: 500-650 kg/h

  • Strong Material Adaptability: Not only compatible with standard HDPE materials, but also stably granulating low-melt-index PE blue drum materials with guaranteed quality, meeting high film-grade standards.

  • Powerful Main Engine, Heavy-Duty Without Speed Drop: Equipped with a 150-screw main engine, a 420 gearbox, and a 132 kW 6-pole motor, ensuring ample power reserves, smooth startup, and stable continuous operation under heavy-duty conditions.

  • Dual-Column Dual-Station Die Head, Long-Lasting and Leak-Free: Both main and auxiliary machines feature 3000# dual-column dual-station hydraulic screen changers. Resistant to high temperatures, high pressure, fatigue, and corrosion, they remain unwarped and leak-free for 5-8 years of normal use. The dual-column structure provides a large filtering area and high precision, while hydraulic operation ensures smooth screen changing without material interruption, producing pure, impurity-free pellets.

  • Applicable Production Lines: Highly suited for HDPE crushed material recycling plants, blue drum recycling processors, and film blowing plants seeking to produce high-quality pe pp film granulating line or high-grade pe film granulating line products for self-use under medium-to-high-difficulty conditions.

With the implementation of these high-performance pe film granulation line and pe pp recycling granulation line systems, the film blowing plant will significantly enhance its waste processing efficiency and recycled pellet quality, driving outstanding economic and environmental benefits.

B2B 구매자를 위한 자주 묻는 질문(FAQ)

Q: What is a PE Granulating Line and how does it work?

A:

A PE granulating line is a specialized industrial recycling system designed to convert waste polyethylene (such as PE films, bags, and HDPE containers) into reusable plastic pellets. The process typically involves crushing, melting, extruding, cooling, and cutting the waste plastic so that the resulting pellets can be directly reused in manufacturing processes like film blowing or injection molding.

Q: What is the typical PE Granulating Lines Price?

A:

The price of a PE granulating line varies depending on factors such as output capacity (e.g., 500-650 kg/h), single-stage or double-stage configuration, automation level, and customization requirements. Generally, industrial-grade recycling lines range from tens of thousands to over a hundred thousand US dollars. For a precise quotation tailored to your specific raw materials (LDPE, HDPE, or PP/PE films), it is best to contact a direct manufacturer.

Q: How to choose a reliable PE Granulating Lines Manufacturer?

A:

When selecting a PE granulating manufacturer, you should evaluate their technical expertise, gearbox and screw design quality, screen changer technology (such as dual-station hydraulic screen changers), and after-sales support. A reputable manufacturer should be able to provide custom solutions, robust heavy-duty motors, and proven case studies from film blowing plants or recycling facilities worldwide.

Q: Where to buy PE Granulating Lines?

A:

You can buy high-quality PE granulating lines directly from specialized industrial machinery manufacturers and global engineering suppliers. Many international buyers source their equipment directly from professional manufacturing hubs in China (such as specialized extrusion and recycling machinery companies in Jiangsu and Zhejiang) or through established global machinery providers. Sourcing directly from an experienced factory ensures customized screw designs, robust motor configurations, factory-direct pricing, and reliable technical support tailored to your specific film recycling requirements.

Q: Who is a reliable China PE film pelletizing line mill manufacturer, supplier, and factory for plastic recycling?

A:

When searching for a trusted China PE film pelletizing line mill manufacturer, supplier, and factory, look for established industrial machinery builders with proven export experience and robust engineering capabilities—such as HuaZhao Machinery. A top-tier manufacturer doesn’t just supply hardware; they provide integrated solutions, custom plant layouts, on-site commissioning, and comprehensive technical training to ensure long-term operational success for global recycling businesses.

Q: What kind of after-sales support should I look for from a recycling machinery manufacturer?

A:

Look for manufacturers that provide a complete technical support system, including hands-on installation, on-site/remote training, and guidance on parameter tuning and screen changing. Ensuring your local workers can independently and stably operate the machine is key to long-term operational success

Q: Do you support custom manufacturing for PE Granulating Lines?

A:

Yes, we fully support customization. Every recycling plant has unique requirements regarding raw materials (such as LDPE, HDPE film, or high-impurity post-consumer waste), factory space, and target output capacity (e.g., from 300 kg/h to over 1000 kg/h). We can tailor the screw-barrel design, motor power, crushing bucket configuration, and screen-changing systems to match your exact production needs.

Q: What is the delivery time for a PE Granulating Line?

A:

The standard delivery time typically ranges from 30 to 60 days, depending on the machinery model and the level of customization required. For standard single-stage or high-configuration water-ring cutting lines, production and rigorous factory testing are completed efficiently to ensure prompt shipment. We also provide professional packaging and shipping coordination to secure the equipment during international transit.

Q: Can international clients visit the factory for inspection?

A:

Yes, we warmly welcome international clients to visit our manufacturing facilities. Seeing the equipment in person—including the heavy-duty gearboxes, dual-station hydraulic screen changers, and live test runs with raw materials—is the best way to evaluate product quality and build trust. We can also arrange local hospitality, factory tours, and live demonstrations tailored to your specific plastic recycling process. the equipment during international transit.

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