Three Stage Plastic Pelletizing Line
Top Three Stage Plastic Pelletizer Line Manufacturers in China
HuaZhao Machinery is a professional manufacturer of high-end Three stage pellets production line in China. With strong technical expertise and continuous innovation, we provide efficient and reliable extrusion solutions for various industrial applications.
- CE SGS BV ISO9001
- Excellent pre-sales and after-sales service
Advanced Three Stage Plastic Recycling Pelletizing Line
Key Features:
- Degassing efficiency
- Melt homogenization
- Filtration stability
- Moisture removal performance
- Final pellet density and appearance
The HuaZhao Three Stage Plastic Pelletizing Line is designed to efficiently recycle and pelletize various plastic materials with stable output, low energy consumption, and consistent pellet quality. It is especially suitable for processing wet film, heavily contaminated flakes, and post-consumer plastic waste materials.
Compared with conventional single or double-stage systems, the three-stage pelletizing line offers more stable extrusion pressure, cleaner melt filtration, and higher-quality plastic pellets, making it an ideal solution for demanding recycling applications.
Industrial Plastic Granulator For Sale
Main Components of Three Stage Plastic Pelletizing Machine
Explore the essential units that work together to deliver efficient, continuous, and reliable plastic recycling and pelletizing performance.
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1. Screw Feeder
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2. Extruder
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3. Dual-station Screen Changer
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4. Water Ring Pelletizer
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5. Water Cooling Tank
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6. Air Dryer
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7. Vibrating Screen
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8. Material Hopper
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9. Electrical Control Cabinet
The air dryer unit removes moisture from washed plastic materials before pelletizing. It improves drying efficiency and helps ensure stable pellet quality in plastic recycling lines.
Melts, mixes, and extrudes plastic materials continuously for stable pelletizing performance.
The continuous dual-station screen changer enables uninterrupted filtration during plastic extrusion and pelletizing, improving melt cleanliness and production efficiency.
The horizontal water ring pelletizing system is suitable for high-capacity plastic pelletizing lines and provides stable pellet size and smooth operation.
This unit combines vibration cooling and dewatering functions to improve pellet drying and cooling efficiency after pelletizing.
The air dryer unit removes moisture from washed plastic materials before pelletizing. It improves drying efficiency and helps ensure stable pellet quality in plastic recycling lines.
The vibrating screen filters pellets and removes oversized materials or impurities to ensure uniform pellet quality.
The material hopper temporarily stores recycled materials and ensures continuous feeding during plastic recycling and pelletizing operations.
Centralized electrical control system designed for stable, safe, and intelligent operation of the entire production line.
Work Process of Three Stage Plastic Pellets Making Line
Screw Feeder → Extruder → Non-stop hydraulic screen filter changer → (Second stage extruder → Hydraulic screen filter changer ) → (Third stage extruder → Hydraulic screen filter changer → Die head/Water Ring cutting ) → Water cooling → Dryer → Vibrating Screen → Storage Hopper
Structure of Three Stage Plastic Pellet Production Line
Specifications for HuaZhao Three Stage Plastic Granulating Line
| Feature | Specification |
|---|---|
| Screw Design | Single screw/Twin screw |
| Condition | Brand New |
| Plastic Processed | PE, PP, ABS, PS, HDPE/LDPE, PET |
| Application | Pelleting, Granulating, Pellet Making |
| Warranty | 1 Year |
| Key Selling Points | Competitive Price |
| Applicable Industries | Manufacturing Plant |
| Video Outgoing-Inspection | Provided |
| Core Components | Bearing, Motor, Gear, PLC |
| Machinery Test Report | Provided |
| Screw Material | 38CrMoALA |
| Screw Diameter (mm) | Generally Ø150-300 mm, Customizable |
| Screw Speed (rpm) | 150 rpm |
| Brand Name | HuaZhao |
| Voltage | 380V 50HZ， Customizable |
| Dimension (LWH) | Customizable based on requirements |
| Power (kW) | 90 |
| Function | High-Purity & Clean Plastic Recycling Pelletizing |
| Input Material | Crushed or agglomerated PE PP film |
| Cutting Type | Strand / Water Ring Cutting |
| Inverter | ABB |
| Motor | Siemens Beide |
| Mother Extruder L/D | 28:01:00 |
| Motor Power | 90 kW |
| Baby Extruder L/D | 10:01 |
| Motor Power of Baby Extruder | 30 kW |
| Water Tank | 4000 mm |
| Model | Screw Diameter (mm) | Screw Aspect Ratio (L/D) | Main Motor Power (kW) | Screen Changer | Output (kg/h) |
|---|---|---|---|---|---|
| HZ160 | ∅160 | 20-32 | 45-55 | Hydraulic | 200-300 |
| HZ180 | ∅180 | 20-32 | 75-85 | Hydraulic | 500-600 |
| HZ200 | ∅200 | 20-32 | 75-90 | Hydraulic | 700-800 |
| Custom | Up to ∅300 | 20-32 | Customizable | Hydraulic | Customizable |
Common Questions About Industrial Three Stage Plastic Granulating Line
Q: What is Three Stage Plastic Pelletizing Line?
A:
A three-stage plastic pelletizing line is an advanced plastic recycling system that uses three connected extrusion stages to melt, filter, degas, and pelletize plastic materials with higher stability and better pellet quality.
Compared with single-stage and double-stage systems, the third extrusion stage provides stronger degassing, more stable filtration, and improved melt homogenization, making it especially suitable for processing wet, heavily contaminated, or difficult-to-recycle plastic materials.
The first extrusion stage mainly performs:
- Material feeding and plasticizing
- Initial melting and compression
- Primary degassing
The second extrusion stage improves:
- Melt filtration
- Pressure stability
- Material homogenization
The third extrusion stage further enhances:
- Deep degassing performance
- Moisture and volatile removal
- Melt purity and stability
- Final pellet appearance and density
Q: What is Three Stage Plastic Pelletizer Line Price
A:
The three plastic pelletizer line price is About USD 30,000–70,000 depending on material, capacity and configuration.
Q: What is the Working Process of Three Stage Plastic Pellet Making Machine?
A:
Material Feeding → Extruder → Hydraulic screen filter changer → (Second stage extruder → Hydraulic screen filter changer) → (Third stage extruder → Hydraulic screen filter changer → Die head/Water Ring cutting ) → Water cooling → Dryer → Vibrating Screen → Storage Hopper
Q: What is Suitable Raw Materials for Three Stage Plastic Pelletizing Line
A:
Suitable for
- Wet PE/PP film
- Agricultural film
- Post-consumer plastic waste
- Heavily printed film
- Dirty woven bag flakes
- Soft plastic materials with high moisture or contamination
Q: What Information Do We Need Before Recommending a Plastic Pellets Production Line?
A:
1. What Material Will Be Recycled?
Please let us know the material type, such as:
PP raffia
PE film
HDPE bottles
PET flakes
ABS
Rigid plastics
Different materials require different recycling processes and machine configurations.
2. Is the Material Clean or Dirty?
The contamination level affects:
Washing system design
Drying requirements
Filtration configuration
Final pellet quality
Photos or videos of the raw material are very helpful.
3. What Capacity Do You Need?
Please provide your expected output, for example:
100 kg/h
500 kg/h
1000 kg/h or even more
Capacity directly affects machine size and power consumption.
4. What Pellet Quality Do You Require?
Please tell us:
End application of the pellets
Pellet size requirements
Moisture requirements
Filtration expectations
Higher pellet quality may require additional degassing or filtration systems.
5. What Is Your Factory Power Standard?
Please provide:
Voltage
Frequency
Phase
Example:
380V / 50Hz / 3 Phase
6. Do You Need a Complete Recycling Line?
We can provide:
Crushing
Washing
Drying
Pelletizing
Conveying
Storage systems
Complete turnkey recycling solutions are available.
7. Installation Country
Different countries may require:
CE certification
Special voltage standards
Local safety requirements
Need Technical Advice?
Our engineering team can recommend the most suitable recycling solution based on your materials and production goals.
Contact HuaZhao Machinery for a customized quotation.